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Magnesium Steel Insulation Pipe Bracket

Name: China Magnesium Steel Insulation Pipe Bracket Manufacturers Suppliers Factory - Good Price - Zhiang Pipeline
Brand: Zhiang
SKU: 282716029

Magnesium steel insulation pipe bracket are environmentally friendly support structures designed specifically for pipe insulation. Their core is primarily composed of a blend of environmentally friendly materials such as ferrous sulfate, oxalic acid, trisodium phosphate, solid magnesium chloride, and asbestos calcium carbonate, processed and formed at high temperatures to ensure structural strength and durability.

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Description

Magnesium steel insulation pipe bracket are environmentally friendly support structures designed specifically for pipe insulation. Their core is primarily composed of a blend of environmentally friendly materials such as ferrous sulfate, oxalic acid, trisodium phosphate, solid magnesium chloride, and asbestos calcium carbonate, processed and formed at high temperatures to ensure structural strength and durability.

Structural Features

Semi-ring Design:

The semi-ring structure effectively secures the pipe while reducing material usage and installation costs.

High-Strength Support:

Features excellent compressive and tensile strength, adapting to pipe support requirements in complex operating conditions.

PRODUCT PARAMETERS

Brand	Zhiang
Origin	Hebei, China
Core structure	Magnesium alloy casing + microporous calcium silicate/ceramic fiber composite insulation core
Insulating materials	Microporous calcium silicate (temperature resistance 800℃) or ceramic fiber board (temperature resistance 1000℃+)
Thermal conductivity	0.05 ~ 0.10 W/(m·K) (at an average temperature of 300℃)
Compressive strength	≥3.5 MPa (insulation layer)
Structural materials	Casing: Heat-resistant magnesium alloy (surface anti-oxidation treatment) Connectors: Stainless steel 304/310S
Load capacity	Design load: 1 to 20 tons (reinforced structure available for customization)
Customized support	OEM, ODM, OBM
Applicable temperature	+150℃ to +800℃ (up to +900℃ for short periods)
Color, size	Customizable
MQQ	200 pieces

PRODUCT APPLICATION

Industrial field

In petrochemical, electric power, metallurgy and other industries, a large number of steam pipes are used for process heating, power transmission and other links, and thermal insulation pipe supports are widely used in these pipeline systems to ensure efficient and safe operation of the production process.

Architectural field

In the central heating system, the steam pipe is used to transport the heat generated by the heat source to the various buildings, and the insulation pipe bracket can reduce the loss of heat in the transportation process, improve the heating efficiency, reduce energy consumption and operating costs.

Other fields

In the food processing, pharmaceutical and other industries, for some steam heating or drying processes that require precise temperature control, the insulation bracket can also play an important role in ensuring product quality and the stability of the production process.

MANUFACTURING PROCESSES AND QUALITY CONTROL

Integrated Molding Process

The thermal insulation core material is pre-molded in a special mold with built-in metal anchor components, and then assembled with the magnesium alloy shell under controlled conditions, ensuring the core material is uniform, dense, and free of voids.

Exclusive High-Temperature Coating

The surface of the shell is coated with a high-temperature resistant and anti-oxidation coating, which can withstand a 600℃ environment for a long time, preventing metal oxidation and powdering.

Full-Process Testing

(Incoming Material Inspection) Spectroscopic analysis of the magnesium alloy composition and random sampling of the density and strength of the thermal insulation material.

(Process Inspection) Inspection of assembly gaps and anchor point quality.

(Factory Testing) Sample testing can be conducted using a "high-temperature load combined test" to simulate the load-bearing performance at working temperature.

FAQ

Q: Will the insulation layer powderize or fail after prolonged use at 800℃?

A: No. The insulation layer is made of microporous calcium silicate or ceramic fiber, treated by high-temperature sintering, with a linear shrinkage rate of <1.5%. Its physical and chemical properties remain stable under prolonged high temperatures, with no risk of powdering.

Q: What is the added value of using Magnesium Steel Insulation Pipe Brackets compared to simply thickening the insulation layer?

A: Its value lies in solving the "structural thermal bridge" problem. The insulation layer only wraps the pipe, while the pipe support points remain points of heat leakage. This product cuts off the thermal bridge at the structural root, resulting in more thorough energy savings and avoiding safety hazards caused by overheating of steel beams.

Q: Are there any successful application cases?

A: It has been applied to projects such as main steam pipelines in power plants and high-temperature pipelines in petrochemical catalytic cracking units both domestically and internationally. Thermal imaging comparison diagrams of typical projects can be provided to visually demonstrate its significant effect in reducing steel beam temperature.

OUR FACTORY

Cangzhou Zhiang Pipeline Equipment Manufacturing Co.,Ltd. is a professional modern producer of pipeline accessories, such as pipe support,pipe clamp,spring support and hanger,manhole, damper, cold insulation pipe holder, pipe insulation tube and breather cap.

Our company has got ISO 9001 Quality Management System Certification, ISO 14001 Occupational Health and Safety Management System Certification and OHSAS 18001 Environmental Management System Certification.