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Hot Insulation Pipe Support
Hot insulation pipe support are support devices specially designed for high-temperature environments. They can not only support the weight of the pipe, but also effectively prevent heat conduction. The structure of Hot insulation pipe support includes the following three parts: (1) Support frame: The support frame is the main structural part of the pipe support, usually made of steel, with good the pipe support and is responsible for blocking heat conduction. (2)Commonly used insulation materials include ceramic fiber, polyurethane, etc. (3) Protective layer: In order to enhance durability, many high-temperature pipe insulation pipe supports will also add a protective layer to resist the influence of the external environment.
Description
Hot insulation pipe support are support devices specially designed for high-temperature environments. They can not only support the weight of the pipe, but also effectively prevent heat conduction. The structure of Hot insulation pipe support includes the following three parts: (1) Support frame: The support frame is the main structural part of the pipe support, usually made of steel, with good the pipe support and is responsible for blocking heat conduction. (2)Commonly used insulation materials include ceramic fiber, polyurethane, etc. (3) Protective layer: In order to enhance durability, many high-temperature pipe insulation pipe supports will also add a protective layer to resist the influence of the external environment.
PRODUCT PARAMETERS
|
Applicable temperature |
+150℃ ~ +1000℃ |
|
Core structure |
External load-bearing structure (carbon steel/stainless steel) + multi-layer composite insulation core |
|
Thermal conductivity |
0.03 ~ 0.12 W/(m·K) (depending on the material combination and average temperature) |
|
Compressive strength |
The thermal insulation core has a compressive strength of ≥1.5 MPa, and the overall structural load-bearing capacity is designed according to requirements. |
|
Design load |
1 to 50 tons (higher load capacities available upon request) |
|
Standard pipe diameter |
DN80 ~ DN1500+ |
|
Support structure type |
Fixed / Sliding / Guided |
|
Fire resistance rating |
Class A non-combustible (all materials) |
APPLICATION INDUSTRY
Energy Industry
High-temperature pipe supports are commonly used in energy transmission systems, such as those in the petrochemical industry and natural gas transmission, where they must withstand the pressure and temperature fluctuations of high-temperature fluids.
Chemical Industry
In chemical production processes, high-temperature pipe supports are used to connect key equipment such as reactors and cooling systems, ensuring the stable transmission of heat energy from chemical reactions.
Power Industry
In power plants and substations, high-temperature pipe supports support and protect steam transmission systems and heat exchange equipment, ensuring efficient operation of power generation processes.
Metallurgical Industry
Steel smelting, nonferrous metal processing, and other fields utilize high-temperature pipe supports to ensure the safe transportation of high-temperature molten metals. These supports also require corrosion resistance and high-pressure resistance.
MANUFACTURING PROCESS
Thermal Insulation Material Forming Process
High-temperature resistant inorganic thermal insulation materials are selected and formed under high pressure using molds, followed by high-temperature curing. This ensures precise curvature and high compressive strength of the pipe support, preventing pulverization and collapse under high-temperature conditions.
01
Steel Structure Support Manufacturing Process
The main body of the support is made of carbon steel, cut and bent using CNC machinery, and then welded. The structure is stable, and its load-bearing capacity meets the long-term operational requirements of the pipeline.
02
Thermal Insulation Layer and Steel Structure Composite Process
The thermal insulation body and steel support are precisely assembled using mechanical positioning combined with high-temperature resistant fixing methods, effectively preventing displacement of the insulation layer during operation.
03
Thermal Bridge Prevention and Structure Optimization Process
Through the design of a thermal buffer layer, direct heat conduction of the steel structure is reduced, minimizing heat transfer to the support and improving the overall thermal insulation effect.
04
Surface Anti-corrosion Treatment Process
The surface of the steel structure is sandblasted and then treated with anti-corrosion coating or hot-dip galvanizing to adapt to high-temperature, humid, and corrosive environments.
05
COMPANY ADVANTAGES
Zhiang not only provides compliant products that meet ASME/EN standards, but also proactively identifies and addresses potential risks under specific operating conditions such as high-temperature creep, low-temperature embrittlement, and coastal corrosion. Through the integration of high-temperature resistant sliding components and long-lasting anti-corrosion systems, we ensure that our supports maintain low-friction sliding and structural integrity even in extreme environments. Currently, our products have achieved five consecutive years of zero safety and quality incidents in global projects, providing reliable support for our customers' pipeline systems throughout their entire lifecycle.
production workshop
production equipment
Testing equipment
FAQ
Q: What is the lead time and verification process for customizing such a system?
A: The standard customization period is 30-45 days. The process includes: technical communication → thermal/mechanical calculation → scheme and drawing confirmation → first article sample (witness testing can be arranged) → mass production → factory inspection (load test report can be provided) → delivery.
Q: Is it suitable for use in corrosive environments (such as chemical plants, coastal areas)?
A: Yes. We provide an integrated "thermal insulation + anti-corrosion" solution: the load-bearing structure can be made of stainless steel or carbon steel (with heavy-duty anti-corrosion coating, meeting ISO 12944 C5-M standard), and the outer shell can be made of aluminized steel plate or stainless steel plate, ensuring long-term reliability under the dual challenges of high temperature and corrosion.
Q: Does this product support non-standard customization?
A: Non-standard customization is supported. Exclusive design and production can be carried out according to the pipe outer diameter, insulation thickness, load requirements, and installation method.
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