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- East side of Zhengqiang Road, Zhenggang Economic Development Zone, Yanshan County, Cangzhou City, Hebei Province
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Vermiculite Insulation Pipe Bracket
Vermiculite Insulation Pipe Bracket is an economical and practical insulation support product for medium and high-temperature pipelines. It uses expanded vermiculite as the core insulation material, encased in a carbon steel or stainless steel metal structure. It is suitable for operating conditions from -20℃ to 600℃ (long-term operating temperature ≤550℃).
Description
Vermiculite Insulation Pipe Bracket is an economical and practical insulation support product for medium and high-temperature pipelines. It uses expanded vermiculite as the core insulation material, encased in a carbon steel or stainless steel metal structure. It is suitable for operating conditions from -20℃ to 600℃ (long-term operating temperature ≤550℃). The vermiculite insulation layer effectively blocks heat transfer from the pipeline to the support structure, reducing heat loss and preventing overheating of steel components. It features Class A fire resistance, corrosion resistance, and chemical stability. It is primarily used in cost-sensitive applications with moderate temperature requirements, such as power plants, heating networks, and some chemical pipelines.
STRUCTURE AND COMPOSITION
Thermal insulation layer
High temperature insulation materials are usually used, such as ceramic fiber, rock wool, glass wool, etc. These materials have low thermal conductivity and can effectively block heat transfer. Take ceramic fiber as an example, it is a kind of fibrous lightweight refractory material, good high temperature resistance, can be used for a long time at temperatures above 1000 ° C, and the heat insulation effect is significant, its internal fiber structure is complex, there are a lot of small air gaps, these gaps can greatly slow the conduction of heat.
Support body
Generally made of metal materials, such as carbon steel, stainless steel, etc., with enough strength and carrying capacity to support the weight of steam pipes. The size and shape of the support body will vary depending on factors such as the diameter, weight and working pressure of the pipe. For large caliber and high pressure steam pipelines, thicker and stronger metal materials are needed to make the pipe support body to ensure its stability and safety.
Buffer layer
Some heat insulation pipe brackets will be set between the heat insulation layer and the main body of the pipe bracket, often using flexible materials, such as rubber, asbestos rubber sheet. Its role is to alleviate the friction and vibration between the pipe and the pipe support, but also to further enhance the heat insulation effect, fill the small gap that may exist between the heat insulation layer and the pipe support body, and reduce the heat transfer through these gaps.
PRODUCT PARAMETERS
|
item |
value |
|
Warranty |
12 months |
|
Finish |
Anti-Rust Coat, Anti-Corrosive Paint |
|
Material |
Carbon Steel |
|
Measurement system |
Imperial (Inch) |
|
Application |
General Industry, Heavy Industry, Mining, Chemical Plant, Power Plant, Petrochemical Plant |
|
Pipe clamps type |
Pipe Support |
|
Customized support |
OEM, ODM, OBM |
|
Product name |
Keep Cold Pipe Bracket |
|
Application |
General Industry |
|
Place of Origin |
Hebei,China |
|
Brand Name |
zhiang |
|
Standard or Nonstandard |
Standard |
|
Service |
OEM,OBM,ODM |
|
Size |
Customized Sizes Acceptable |
|
Color |
Customized Colors Acceptable |
|
Logo |
Customized Logos Acceptable |
|
MOQ |
200 Pcs |
APPLICATION SCENARIOS
Traditional Power and Heating Fields
Suitable for low-to-medium pressure steam pipelines in thermal power plants and primary heating networks of heating companies, serving as an economical insulation solution for areas outside of high-temperature main steam pipelines.
Chemical and General Industry
Used in process pipelines with temperatures not exceeding 600℃ in some chemical plants, heat transfer oil systems, and HVAC and steam tracing pipelines within factories.
Equipment and Pipeline Retrofitting
Can be used as an insulation upgrade solution when retrofitting existing pipelines, replacing existing non-insulated metal supports.
Specific Corrosion-Resistant Environments
Due to the inherent acid and alkali corrosion resistance of vermiculite material, it can be used in workshops or areas with mildly corrosive atmospheres.
LOGISTICS SERVICES
Domestic Timeliness: Leveraging our location in the Beijing-Tianjin-Hebei region, we complete port consolidation at major ports in East and North China within 48 hours.
International Transportation: We provide full container/less-than-container load and heavy cargo sea freight solutions based on cargo volume, collaborating with long-term shipping partners to ensure stable capacity and schedules.
Customs Clearance Support: Our professional foreign trade team handles all export documents and provides pre-clearance guidance at the destination port.
Full Tracking: Real-time tracking of logistics status from factory to destination port is available.
Anomaly Response: We respond to transportation emergencies within 24 hours, ensuring a damage-free arrival rate of over 99%.
OUR FACTORY
Cangzhou Zhiang Pipeline Equipment Manufacturing Co., Ltd. has exported its products to over 30 countries worldwide, with cumulative sales exceeding 300 million RMB. We are ISO 9001 certified and specialize in providing high-performance pipeline support solutions for the energy, chemical, and shipbuilding industries.
production workshop
production equipment
Testing equipment
FAQ
Q: Does vermiculite material absorb water?
A: How to handle it in humid environments? Expanded vermiculite has a certain degree of hygroscopicity. When used outdoors or in humid environments, we add a moisture-proof coating or a metal moisture-proof casing to its outer surface to maintain its thermal insulation performance in the long term.
Q: Is the product easily damaged? What precautions should be taken during installation?
A: The vermiculite core material has a compressive strength of ≥1.2MPa and should be protected from rough impacts. During installation, special bolts should be used for even tightening to prevent localized crushing. We provide installation diagrams and torque recommendations.
Q: What is the biggest advantage of this product?
A: Under what circumstances is it mainly recommended? The biggest advantage is "economical and reliable". It is recommended for projects with temperatures ≤550℃, where initial investment is a concern, and there are no extreme energy-saving requirements, such as medium and low-pressure steam pipelines in traditional thermal power plants and district heating networks.
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