Contact Us
- East side of Zhengqiang Road, Zhenggang Economic Development Zone, Yanshan County, Cangzhou City, Hebei Province
- della@cangzhouzhiang.cn
- +8616630809359
Pre Insulated Pipe Supports
Pre Insulated Pipe Supports are an advanced pipe support system manufactured through integrated factory prefabrication. It precisely combines high-strength metal structures with high-performance insulation layers (such as polyurethane, microporous calcium silicate, etc.) in the workshop, achieving complete integration of insulation/cold insulation function and structural load-bearing capacity.
Description
Pre Insulated Pipe Supports are an advanced pipe support system manufactured through integrated factory prefabrication. It precisely combines high-strength metal structures with high-performance insulation layers (such as polyurethane, microporous calcium silicate, etc.) in the workshop, achieving complete integration of insulation/cold insulation function and structural load-bearing capacity. This solves the problems of unstable insulation quality and long construction periods associated with traditional on-site construction, ensuring a uniform, void-free insulation layer and reliable moisture-proof sealing. It can reduce pipe heat or cold loss by approximately 70% and supports rapid bolt installation on-site, shortening construction time by more than 60%.
PRODUCT PARAMETERS
|
Applicable temperature |
-196℃ ~ +800℃ |
|
Insulating materials |
Polyurethane (PU) / Microporous calcium silicate / Ceramic fiber |
|
prefabricated structure |
Integrated metal structure, insulation layer, and protective layer. |
|
Structural materials |
Carbon steel or stainless steel |
|
Design load |
1 ~ 30tons |
|
Standard pipe diameter |
DN50 ~ DN1000 |
|
Insulation layer thickness |
40mm ~ 100mm(Customizable) |
|
Installation method |
Secured by bolt connection or welding |
|
Implementation standards |
ASME, EN, GB |
PROCESS FEATURES
Factory Pre-fabrication Process
The entire structure is pre-fabricated in the factory according to the drawings. The support body, insulation layer, and outer protective structure are assembled in one go, ensuring high dimensional accuracy and avoiding errors and damage to the insulation layer caused by secondary processing on-site.
Insulation Layer Composite Structure Process
High-density cold/heat insulation materials (such as polyurethane, rock wool, and foam glass) are composited with the steel structure. Through wrapping, casting, or assembly processes, the insulation layer is subjected to even stress and is not easily compressed or deformed.
Anti-Cold Bridge and Anti-Thermal Bridge Design Process
An insulated thermal break structure is set at the stress transfer points to prevent direct metal contact that leads to cold or heat loss, improving overall energy efficiency and system stability.
Precision Machining Process for Metal Structures
The steel structure parts are manufactured using CNC cutting, bending, and welding processes, resulting in full welds and a rationally stressed structure.
Surface Anti-Corrosion Treatment Process
Depending on the operating environment, hot-dip galvanizing, sandblasting followed by heavy-duty anti-corrosion coating, or epoxy system treatment is selected to improve corrosion resistance, suitable for outdoor, high-humidity, or industrial environments.
Modular and Standardized Manufacturing Process
Production is carried out through standardized molds and modular combinations, facilitating mass production and rapid installation, reducing on-site construction time.
APPLICATION INDUSTRY
Industrial field
In petrochemical, electric power, metallurgy and other industries, a large number of steam pipes are used for process heating, power transmission and other links, and thermal insulation pipe supports are widely used in these pipeline systems to ensure efficient and safe operation of the production process.
Architectural field
In the central heating system, the steam pipe is used to transport the heat generated by the heat source to the various buildings, and the insulation pipe bracket can reduce the loss of heat in the transportation process, improve the heating efficiency, reduce energy consumption and operating costs.
Other fields
In the food processing, pharmaceutical and other industries, for some steam heating or drying processes that require precise temperature control, the insulation bracket can also play an important role in ensuring product quality and the stability of the production process.
PACKAGING SERVICES
Shock and Vibration Protection: Customized elastic inner supports and honeycomb padding are used to disperse transportation stress and protect the composite structure.
Moisture and Rust Prevention: Vacuum moisture-proof bags or vapor phase rust-inhibiting films are used based on shipping route climate data.
Intelligent Traceability: The packaging contains an NFC chip that can read packaging images, full-process environmental data, and 3D unpacking instructions.
Ready to Install: Components are placed in layers according to the installation sequence, and accessories are independently packaged with installation instructions and tool kits.
Full Scenario Adaptation: Standard sea freight (IP67 container, passed ISTA 3A test), special solutions for oversized items, and emergency air freight options are available.
Ensures that the product's performance fluctuation rate is <1.5% under the extreme conditions of 120-day sea freight storage, and provides assistance with port inspection.



production workshop



production equipment



Testing equipment

FAQ
Q: Do Pre Insulated Pipe Supports support non-standard customization?
A: Yes, non-standard customization is supported. Special design and production can be carried out based on pipe diameter, support type (sliding, fixed, guiding), temperature range, and installation environment.
Q: Is the product easy to transport and install?
A: It uses a modular, prefabricated structure, shipped as a whole or in sections. On-site installation only requires simple lifting and fixing, resulting in high installation efficiency and low maintenance costs.
Q: How is the load-bearing capacity of the support determined?
A: The load-bearing capacity is calculated based on the pipe diameter, media weight, insulation structure, and installation spacing. It can be custom-designed according to design drawings or operating parameters.
Hot Tags: pre insulated pipe supports, China pre insulated pipe supports manufacturers, suppliers, factory, Vermiculite Insulation Pipe Bracket, aerofix insulated pipe supports, Steam Pipeline Insulation Pipe Bracket, Power Plant Pipe Supports, insulated pipe support , Pre Insulated Pipe Supports
You Might Also Like













