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Polyurethane Cold Insulation Pipe Holder video

Polyurethane Cold Insulation Pipe Holder

The Polyurethane Cold Insulation Pipe Holder uses high-pressure closed-cell polyurethane (PU) as the core insulation material, with a closed-cell rate exceeding 95% and a thermal conductivity lower than 0.024 W/(m·K). This effectively blocks heat transfer and completely prevents cold bridges and external icing on the pipes.

Description

The Polyurethane Cold Insulation Pipe Holder uses high-pressure closed-cell polyurethane (PU) as the core insulation material, with a closed-cell rate exceeding 95% and a thermal conductivity lower than 0.024 W/(m·K). This effectively blocks heat transfer and completely prevents cold bridges and external icing on the pipes. The load-bearing structure of the product uses stainless steel or corrosion-resistant carbon steel, integrally molded with the insulation layer, ensuring long-term stable support of the pipe load in ultra-low temperature environments down to -196℃. The factory pre-fabricated design ensures the integrity of the insulation layer and ease of installation. It has been widely used in low-temperature pipeline systems for LNG, liquid nitrogen, etc., effectively reducing cold loss and improving operational energy efficiency.

 

SPECIFICATION

 

item

value

Warranty

12 months

Finish

Anti-Rust Coat, Anti-Corrosive Paint

Material

Carbon Steel

Measurement system

Imperial (Inch)

Application

General Industry, Heavy Industry, Mining, Chemical Plant, Power Plant

Pipe clamps type

insulation pipe

Customized support

OEM, ODM, OBM

Product name

Cold Insulation Pipe Holder

Material

Carbon Steel,Polyurethane

Place of Origin

Hebei,China

Brand Name

zhiang

Standard or Nonstandard

Standard

Packing

Carton,Pallet

Size

Customized Sizes Acceptable

Color

Customized Colors Acceptable

Logo

Customized Logos Acceptable

MOQ

200pcs

 

PRODUCT ADVANTAGES

 

 

High Efficiency and Energy Saving

The PU material with a closed-cell rate of ≥95% has a thermal conductivity of ≤0.024 W/(m·K), reducing heat loss by more than 30% compared to traditional insulation materials, directly reducing equipment operating energy consumption.

 

Elimination of Cold Bridges

The integrated molding process ensures a continuous and complete insulation layer, with a cold bridge factor of ≤0.015 W/K, completely solving the problems of pipe freezing and heat leakage.

 

Reliable Structure

4.0 MPa compressive strength combined with a 1.5 times safety factor design ensures stable load bearing of 15 tons even at extreme low temperatures of -196℃.

 

Long-Term Moisture Resistance

The aluminum foil composite moisture barrier combined with seam sealing technology maintains insulation performance without degradation even in environments with humidity >90%, with a service life exceeding 20 years.

 

Convenient Installation

The factory pre-fabrication rate reaches 95%, shortening on-site installation time by 60% compared to traditional methods, and requiring no professional insulation construction personnel.

 

Low Maintenance Costs

The modular design supports partial replacement, reducing maintenance costs by 70% compared to traditional solutions, and eliminating the need for production downtime for maintenance.

APPLICATION SCOPE

 

1

Industrial gases sector

Suitable for liquid nitrogen and liquid oxygen storage and transportation in air separation units, special gas liquefaction and purification systems, and medical liquid oxygen station pipelines.

product-600-600

Cold Chain and Refrigeration Engineering

Serves low-temperature media pipelines in large cold storage refrigeration circuits, food quick-freezing tunnels, and biopharmaceutical freeze-drying equipment.

3

New Energy and Scientific Research

Applied to liquid hydrogen storage and transportation systems, superconducting magnet cooling devices, and deep cryogenic pipelines in extreme environment simulation laboratories.

2

Shipbuilding and Marine Engineering

Covers low-temperature pipeline support for LNG carrier cargo tank systems, offshore platform liquefaction modules, and port loading and unloading arms.

MANUFACTURING CAPABILITIES

 

Material Technology: Independently controlled polyurethane formula, manufactured in a constant-temperature workshop to ensure a closed-cell rate of ≥95% and stable performance.

Molding Process: We use specialized molds to achieve one-step molding of the insulation layer and metal structure, with dimensional accuracy controlled within ±1.5mm.

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Quality Inspection: Each batch of Polyurethane Cold Insulation Pipe Holders undergoes thermal conductivity, compressive strength, and -196℃ low-temperature cycle testing to ensure compliance with design specifications.

Production Capacity: We have the capacity to produce 3000 sets of standard products per month and support customized non-standard orders within 7 days.

Continuous R&D: We invest more than 3% of our revenue annually in process and material upgrades to maintain technological leadership.

production equipment

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Testing equipment

 

Testing Equipment

 

FAQ

Q: Is installation complicated? How long does it take?

A: Only requires conventional tools, no professional personnel needed. Installation of a single standard unit takes approximately 15-20 minutes.

Q: What are the advantages compared to traditional insulation materials?

A: The thermal conductivity is only 1/3 of that of redwood, and the compressive strength is 2-3 times that of foam glass, resulting in approximately 40% lower overall maintenance costs.

Q: Does it support sliding functionality?

A: An integrated insulation-sliding module can be incorporated, supporting ±150mm displacement without compromising the integrity of the insulation layer.

 

 

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